Full ceramic bearing

Product Description

Full ceramic bearing range introduction

With high temperature resistance, cold resistance, wear resistance, corrosion resistance, magnetic electrical insulation resistance, oilless self-lubrication, high speed, etc.properties.Ceramic bearing is a hi-tech product using new materials that can be used in extreme envi-ronments and special condition, and can be widely used in aviation, aerospace, shipbuilding, petroleum, chemical industry, automobile, electronics, metallurgy, electric power, textile, medical equipment, pumps, scientific research and national defense military and other fields.

The ring and roller of our ceramic bearing adopts full ceramic materials including zirconia (ZrO2), silicon nitride (SisN4), silicon carbide (SIC), aluminum oxide (Al203).The cage are made of plastic material:PTFE、PEEK、UPE、PVDF、PA66、SUS304、SUS316, which extends the application of ceramic bearing, high temperature resistant, corrosion resistant, anti magnetic bearings, bearing, electrical insulation bearing, etc.

High temperature resistant bearing:

The material itself has resistance to high temperature 1200 °C, and good self-lubrication, temperature between 100 °C to 800 °C should not produce temperature difference caused by the expansion. Can be used in the kiln, molding, plastic steel and high temperature equipment;

Corrosion resistant bearing:

As the material itself has the property of corrosion resistance,it can be used in strong acid, strong alkali, inorganic salt, organic salt and sea water and other fields such as: Semiconductor equipment,LCD equipment,Food machinery,Electroplating equipment,Chemical equipment,Textile machinery,Medical machinery, shipbuilding and so on.

Magnetically bearings:

As it does not absorb dust,which reduce the early spalling of bearing , large noise, etc. It can be applied in the demagnetization equipment, precision instruments and other fields.

Electric insulation bearing:

As it has high electric resistance,which can avoid arc damage to bearing .It can be applied in power system requiring insulation.

Vacuum bearing:

As ceramic material has unique oilless self-lubrication property,it can be applied in ultra high vacuum environment. It can solve the lubrication problem that can not overcome by ordinary bearings.

Note: We can provide the above five types of bearings.The same set of bearing can be applied to high temperature, acid and alkali, magnetic field, the insulation.As the material performance is different, please inform us your application occasions when you choose our products, we will choose the most suitable ceramic bearing for you.

Full ceramic bearing of ZrO2 material

Full ceramic bearing of Zro2 materials has perfect properties such as high and low temperature resistance, high pressure resistance, corrosion resistance,anti-magnetic insulation and self lubrication, Therefore, it can work in special environment in which hybrid ceramic bearing and earing steel are not applicable.

RING BALL CAGE Max working Temp. Anti-corrosion Application
ZrO2 ZrO2/SI3N4 PTFE 180℃ Excellent Semiconductor equipment,LCD wel equipment,Food machinery,Electroplating equipment, Chemical equipment,Textile machinery,Medical machinery
ZrO2 ZrO2/SI3N4 PEEK 260℃ Excellent
ZrO2 ZrO2/SI3N4 PFA 180℃ Excellent
ZrO2 ZrO2/SI3N4 PA66/UPE/PP 90℃ Good
ZrO2 ZrO2/SI3N4 PET 110℃ Good
ZrO2 ZrO2/SI3N4 FT24 180℃ Excellent
ZrO2 ZrO2/SI3N4 PI 300℃ Excellent
ZrO2 ZrO2/SI3N4 PVDF 180℃ Excellent
ZrO2 ZrO2/SI3N4 NO CAGE 300℃~400℃ Excellent

Cage material is choose of our company for the details according to different customer service environment requirements and each has it’ s specific use environment please consult the professionals.

Full ceramic bearing of Si3N4 material

Beside all property of ZrO2 full ceramic bearing, Si3N4 full ceramic bearing has the property such as light weight, good wearability and high hardness.The full ceramic bearing with Si3N4 material,compared with the full ceramic bearing with ZrO2 material, is more applicable to high rotational speed and high load capacity and it can resist higher temperature than that of ZrO2. In addition, it has good high temperature strength, mechanical anti-oxida tion capacity, high temperature bearing capacity and can resist corrosive gas.

RING BALL CAGE Max working Temp. Anti-corrosion Application
Si3N4 SI3N4 PTFE 180℃ Excellent Semiconductor equipment,LCD wel equipment,Food machinery,Electroplating equipment, Chemical equipment,Textile machinery,Medical machinery
Si3N4 SI3N4 PEEK 260℃ Excellent
Si3N4 SI3N4 PFA 180℃ Excellent
Si3N4 SI3N4 PA66/UPE/PP 90℃ Good
Si3N4 SI3N4 PET 110℃ Good
Si3N4 SI3N4 FT24 180℃ Excellent
Si3N4 SI3N4 PI 300℃ Excellent
Si3N4 SI3N4 PVDF 180℃ Excellent
Si3N4 SI3N4 NO CAGE 1100℃ Excellent


Cage material is choose of our company for the details according to different customer service environment requirements and each has it’ s specific use environment please consult the professionals.

Hydrofluoric acid resistant, wear-resistant SIC ceramic bearings

Compare with other types of ceramic materials, full ceramic bearing SiC material is more outstanding in these aspects: higher chemical corrosion resistance, better strength, higher hardness, higher wear resistance, lower frictional properties, and suitable for the highest temperature.

RING BALL CAGE Max working Temp. Anti-corrosion Application
SiC SiC PTFE 180℃ Excellent Semiconductor equipment,LCD wel equipment,Food machinery,Electroplating equipment, Chemical equipment,Textile machinery,Medical machinery
SiC SiC PP 90℃ Excellent
SiC SiC PVDF 180℃ Excellent
SiC SiC NO CAGE 1400℃ Excellent

Note: This table is recommended for use. In use, it is used as a chemical solution for Japanese gas. It is also used in a mixed acid environment.

99% AlOa ceramic bearings

Al2Oa, full ceramic bearing AlzO3 material which uses 99% Al2O, ceramic material, its rolling parts use AlO, ceramic as well.

RING BALL CAGE Max working Temp. Anti-corrosion Application
AI2O3 AI2O3 PTFE 180℃ Excellent Semiconductor equipment,LCD wel equipment,Food machinery,Electroplating equipment, Chemical equipment,Textile machinery,Medical machinery
AI2O3 AI2O3 PEEK 90℃ Excellent
AI2O3 AI2O3 PA66/UPE/PP 180℃ Excellent
AI2O3 AI2O3 NO CAGE 1400℃ Excellent

 

Cage material is choose of our company for the details according to different customer service environment requirements and each has it’ s specific use environment please consult the professionals.

Full ceramic plain bearings

Zro2 matrial \ 90%~99% Al2Oa material \ Si3N4 material \ pressureless sintering SIC material ceramic structure

Main material for full ceramic plain bearing are ZrO2, Si3N4 andSiC ceramic, diversified dimension can be produced according to the customer’ s requirement.

RING Max working Temp. Anti-corrosion Application
ZrO2 400℃ Excellent Semiconductor equipment,LCD wel equipment,Food machinery,Electroplating equipment, Chemical equipment,Textile machinery,Medical machinery
Si3N4 1100℃ Excellent
SiC 1400℃ Excellent
99%AI2O3 1500℃ Excellent

Cage material is choose of our company for the details according to different customer service environment requirements and each has it’ s specific use environment please consult the professionals.

Full ceramic bearing of full complement balls

Full ceramic bearing of full complement balls has an add-ball gap on its side. Because using no retainer design,the bearing is able to install more ceramic balls than the standard construction, so the heavier load Ability is increased more. In addition, to avoid the limited of the retainer s material,this bearing is the same as the full ceramic bearing of ceramic cage with corrosion and high temperature application. This series of bearing is not proper for high rotation speed.

Stencil ball bearing approval deries

Deep groove ball bearings

Angular contact ball bearings

Thrust ball bearings

UC bearings

Stainless steel 440/S304/S316L bearings, hybrid ceramic ball bearings

Full ceramic bearing with ceramic retainer

To meet the more demanding requirement of high corrosion, higher or lower temperature, ceramic retainer has better performance on wear resistance, corrosion resistance and self lubrication than that with other materials, it s rolling parts use ceramic as well.

Comparision of ceramic material properties

Properyies Unit ZrO2 SisN4 SiC 99AL2O3
Color White Gray or black Gray Ivory
Prto Density g/cm3 6-6.05 3.22-3.25 3.15-3.2 3.85-3.92
HV Hardness kg/mm 1250 1600 2450 1800
Toughness MN/m 7 6 2.5 3
Bending Strength kgf/cm 3 100-120 80-100 40-50 30-40
Heat Impact △T,℃ 280 900 400 200
aCoef of expansion x10-6/℃ 9 3.5 4.2 7
Max Usage Temperature 400 1200 1500 1600
Corrosion Resistance(Acid&Klali) Good Good Excellent Excellent
Therma I Conductivity w/mk 3 29 120 23
Fatigue Life 80X 100X 50X 40X
Magnetism Non Non Non Non
Insulation Insulation Insulation Insulation Insulation
Indentation strength MPa 2000 3500 2250-300 2800-3500
Impact strength Mpa:m-3/2 11 7 45387 45326
Weber modulus GPa >15 >15 >6 >6
Modulus of elasticity GPa 210 320 410 420
Poisson ratio 0.3 0.26 0.16 0.2
Resistivity mm2/m >1010 >1014 100~2 >1014~1018
Specific resist ity mm2/m 1015 1018
Specific heat J/KgK 400 800
Degree of circulation (50% vandalism rate) 50*106 50*106
Destroy model Peeling / tearing Peeling
Dimension stability Good Good Good Good

* Above all, the number of rooms is fixed, the usage situation is different, the membership is changed

Anti-corrosion properties of ZrO2 All-ceramic bearing

Chemical environment Molecular formula Contents% Temperature Anti-corrosion property
Acetic acid CH3COOH 80 Boiling Excellent
Acetic acid/Acetic anhydride CH3COOH+CH3CO 50/80 Boiling Excellent
Water + sodium chloride H2O+NaCI Boiling Excellent
Carbonic acid H2CO3 Boiling Excellent
Copper CU 1400°C Excellent
Food acid Boiling Excellent
Fruit juice Boiling Excellent
Hydrochloric acid HCI 35 25°C Good
Chloride + Hydrochloric acid HCI+FaCI2 Boiling Good
Fluorine acid HF 25°C Nomination
Nitric acid HNO3 83 25°C Good
Nitric acid + hydrochloric acid HNO3+HCI 80+20 Boiling Good
Phosphoric acid H3PO4 25°C Excellent
Potassium hydroxide KOH 85 25°C Excellent
Sodium carbonate + sulfuric acid Na2Co3+H2SO3 80/20 925°C Excellent
Sodium hydroxide NaOH 50 Boiling Excellent
Sulfuric acid H2SO4 20 25°C Excellent
Sulfuric acid H2SO4 98 50°C Good
Aluminum AI 100 700°C Excellent
Zinc Zn 100 500°C Good

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